Method and apparatus for supplying tape loading machines with reels of tape

ABSTRACT

In a cassette loading machine, several loading modules carry out the loading of a predetermined amount of use tape into the individual cassettes [, said]tape . The use tape [being]is continuously supplied from a pancake mounted on a support hub. When one of the pancakes mounted on one of the hubs is out of tape, [the intervention of]a manipulating unit [occurs and said unit]picks up, [by means of]with a grasping and release member carried by a supply module, a new pancake filled with use tape from a storage unit [located sideways]. The manipulating unit moves close to the out of tape pancake and removes it from the respective support hub with the aid of a grasping member carried by a discharge module. Then the new pancake filled with use tape is mounted onto the support hub in place of the out of tape pancake.

This application is a division of application Ser. No. 07/585,710, filedSep. 20, 1990, now U.S. Pat. No. 5,203,801.

BACKGROUND OF THE INVENTION

The present invention relates to a method and an automatic apparatus forsupplying cassette loading machines with magnetic tape reels, of thetype comprising at least a support hub mounted on a front wall of acassette loading machine, designed to operatively engage a magnetic tapereel at a coupling opening exhibited by the reel itself and operable inrotation according to a horizontal axis in order to cause the unwindingof the magnetic tape from the reel.

The described apparatus has been particularly studied so as to beassociated with a loading machine provided with several loading modulesoperating independently of one another and adapted for loadingindividual cassettes with magnetic tapes coming from respective reelseach associated with one of the modules. However the apparatus inquestion can also be used in less advanced loading machines e.g.provided with a single loading station. Prior Art

It is known that there are automatic machines adapted to carry out theloading of the magnetic tape into cassettes by engaging each cassetteindividually in a loading station where a predetermined amount ofmagnetic tape is wound into the cassette. The magnetic tape iscontinuously fed from a removable reel fitted on a support hub mountedto a front wall of the loading machine and operable in rotation,according to a horizontal axis, in timed relationship with one or moremotors causing the winding of the tape into the cassette.

Said machines perform their functions in a satisfactory manner but theyhave some drawbacks originating from the fact that, at the present stateof the art, each time the reel carried by the hub becomes out of tapethe manual intervention of an operator is needed in order to execute thereplacement of the empty reel with a new loaded (full) reel. Althoughthis operation seems to be of easy accomplishment the replacement of thereels on the support hub is always time-consuming for the operator.

Under this situation, many difficulties are encountered in order tocomply with the requirement of entrusting a single operator with thecontrol and management of several loading machines.

In the light of the foregoing discussion it appears clear that it wouldbe convenient to provide said loading machines with apparatus capable ofcarrying out the replacement of the out of tape reels with new filledreels in an automatic manner.

It is also pointed out that the same Applicant has recently developed aloading machine provided with a number of loading modules each providedwith a respective loading station in which the loading of cassettes withmagnetic tape coming from a respective reel is carried out. Such amachine has been the object of the Patent Applications filed on the samedate in the name of the same Applicant including U.S. application Ser.No. 07/585,395, now U.S. Pat. No. 5,125,587, entitled Tape LoadingCenter which is incorporated herein by reference.

Therefore it will be recognized that the high productivity of this newcassette loading machine provided with several loading modules would runthe risk of being impaired if the replacement of the reels on thesupport hubs should be carried out completely by hand.

SUMMARY OF THE INVENTION

Consequently, the object of the present invention is substantially tosolve the above problem, by providing a method and an apparatus adaptedto carry out the removal of the out of tape reels from the respectivesupport hubs in a completely automatic manner, as well as theirreplacement with new loaded (full) reels.

Another object of the invention is to provide a method and apparatusadapted for being associated either with cassette loading machinesprovided with a single loading station or with cassette loading machinesprovided with several loading modules disposed in side by side relationwith respect to one another.

The foregoing and further objects that will become more apparent in thecourse of the present invention are substantially attained by anautomated apparatus for supplying cassette loading machines with reelsfilled with magnetic tape, commonly referred to as "pancakes", theapparatus comprising: a storage unit located sideways to the support huband designed to store a plurality of pancakes consecutively alignedaccording to an axis parallel to the axis of the hub itself, a maincarriage slidably guided on said loading machine in a direction at rightangles to the axis of the support hub; at least a support arm extendingfrom the main carriage and movable parallelly to the axis of the supporthub from a rest positioning which it is spaced apart from the front wallof the loading machine to a working position in which it is locatedclose to said front wall; at least a grasping and release memberconnected to the support arm and susceptible of being operativelyengaged, as a result of the movements of the main carriage and thesupport arm, with the support hub and the storage unit respectively inorder to remove an out of tape pancake from the hub, pick up a newfilled pancake from the storage unit and fit said new pancake on saidhub in place of the out of tape one.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings:

FIG. 1 is a perspective view of a cassette loading machine provided withthe apparatus of the invention;

FIG. 2 is a perspective view of the manipulating unit being part of theapparatus in reference, particularly showing the grasping and releasemembers facing the front wall of the cassette loading machine;

FIG. 3 is a fragmentary perspective view of a detail of the manipulatingunit shown in FIG. 2, seen from the opposite side;

FIG. 4 is a fragmentary perspective view seen from the opposite siderelative to FIG. 1, of a storage unite being part of the apparatus inreference;

FIG. 5 is an interrupted diametrical sectional view of the storage unit;

FIG. 6 is an exploded perspective view of the pancake support hubprovided in the cassette loading machine of the invention;

FIG. 7 is a front view of the hub shown in FIG. 6;

FIG. 8 is a sectional view of the hub taken along line VIII--VIII inFIG. 7;

FIG. 9 is a fragmentary exploded view in perspective of one of thegrasping and release members associated with the manipulating unit, theother grasping and release member being identical to the one shown; and

FIG. 10 is a sectional view of the grasping member viewed in FIG. 9,taken along an oblique diametrical plane.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring particularly to FIG. 1, an automated apparatus for supplyingcassette loading machines with magnetic tape reels or pancakes inaccordance with the present invention has been generally identified byreference numeral 1.

The apparatus 1 is associated in the example shown with a cassetteloading machine 2 comprising a plurality of loading nodules 4 disposedin side by side relation with respect to one another. Each loadingmodule 4 has a loading station 5 for the individual engagement of thecassettes 3 coming from an in-feed belt conveyer 6 terminating in asupply belt conveyor 7 supplying all loading modules 4 with thenecessary cassettes 3.

The cassette 3 held in a loading station 5 is loaded with apredetermined amount of magnetic tape 8 continuously fed from a pancake9 which is operatively engaged, through a coupling opening 9a presentthereon, by a support hub 10 mounted on a front wall 11 of the loadingmachine 2 and operable in rotation according to a horizontal axis uponcommand of an electric motor 33 (FIG. 6).

When the designated amount of magnetic tape 8 has been loaded into acassette 3, the cassette is released from the loading station 5 anddrops down to a discharge chute 12 transferring it to a discharge beltconveyor 13.

Each time it is detected by sensors, that one of the pancakes 9 mountedon hubs 19 is out of tape 8, the apparatus 1 is operated and itautomatically carries out the replacement of the out of tape pancake 9with a new pancake filled with magnetic tape 8.

To this end the apparatus 1 involves the presence of a storage unit 14disposed laterally in side by side relation and in horizontal alignmentwith the support hubs 10 and designed to hold a plurality of pancakes 9filled with magnetic tape, commonly referred to as use tape, coaxiallyaligned according to an axis parallel to and in coplanar relation withthe axes of the hubs themselves.

The storage unit 14, referring particularly to FIGS. 4 and 5,substantially comprises a support framework 15, preferably mounted onslide rails 16 fixedly carried by the loading machine 2. The positioningof the framework 15 on the rails is secured in a removable manner by ahooking element 17 which is submitted to an elastic oscillation againstthe action of a return spring 18. The storage unit 14 can therefore besupplied with filled pancakes 9 separately from the loading machine,being subsequently engaged, by hand or using automated transport means,onto the rails 16 and pushed therealong until it is stopped and fastenedto the hooking element 17.

The hooking element 17 can be operated either by hand or by a smallfluid-operated actuator, so as to cause the disengagement of the storageunit 14 from the guide rails 16.

Fixedly mounted in cantilevered fashion on the support framework 15 isone guide sleeve 19 on which the pancakes 9 filled with use tape 8 areslidably engaged. Longitudinally extending on the first guide sleeve 19is at least a guide element 20 slidably engaging into grip recesses 9bformed on the circumferential edge of the coupling opening 9a. In theexample shown each pancake 9 has three grip recesses 9b distributed at120° from each other about the axis of the sleeve 19 and each engaged bya corresponding guide element 20.

The engagement of the guide elements 20 into the recesses 9b causes thepancakes 9 to be prevented from rotating, while they can however slideon the first sleeve 19. The pancakes 9 are constantly pushed toward thefront end 19a of the first sleeve 19 by a preload spring 21 operatingbetween the support framework 15 and a pusher dish 22 directly acting onthe pancakes themselves.

In the embodiment shown an annular connecting element 23 is locatedintermediate the spring 21 and the pusher dish 22.

On the opposite side with respect to the pusher dish 22 there is atleast a pawl 24 interacting in abutment with the pancakes 9 in order tohold them axially locked on the first sleeve 19 against the action ofthe preload spring 21. In the example shown three pawls 24 are providedand they are circumferentially distributed at 120° from each other aboutthe axis of the first sleeve 19.

Pawls 24 are fixedly carried by a release collar 25 rotatably engagedonto a second guide sleeve 26 which is coaxially fastened to the frontend 19a of the first sleeve 19 and exhibits an outer diameter smallerthan the diameter of the first sleeve. The second guide sleeve 26slidably engages, at the inside thereof, a drive shank 27 axiallymovable towards the first guide sleeve 19 against the action of a returnspring 28. As seen from the figures, the drive shank 27 and the guidesleeve 26 are preferably provided, close to the respective free ends27a, 26a, with circumferential grooves 80, 81 adapted to be engaged bydrive means 73 to be described in the following so as to cause the axialmovement of the drive shank 27.

Fastened to the drive shank 27 is a drive peg 29 radially projectingfrom the shank itself so that it slidable engages into at least alongitudinal slit 30 offered by the second guide sleeve 26. As clearlyshown in FIG. 5, the drive peg 29 also projects from the longitudinalslit 30 and operatively engages into a helical groove 31 formed at theinside of the release collar 25. In this way, when the drive shank 27 isaxially pushed towards the first sleeve 19, the axial sliding of thedrive peg 29 causes an angular rotation of the release collar 25. As aresult of the above angular rotation, the pawls 24 are brought intoalignment with the respective grip recesses 9b in the pancakes 9, sothat one of said pancakes 9 can slide on the pawls 24 and be releasedfrom the first guide sleeve 19 and consequently from the storage unit14.

Reference is now particularly made to FIGS. 6, 7 and 8. Each of thesupport hubs 10 associated with the different loading modules 4comprises a core 32 connected to a shaft 33a of the driving motor 33associated with the hub itself. The core 32 has a cylindrical portion32a adapted to coaxially engage the respective pancake 9 through thecoupling opening 9a offered by the same, as well as a dish-shapedportion 32b offering an abutment seat to the pancake 9 so that thelatter can take the exact positioning on the support hub 10.

Associated with the core 32 are at least three locking levers 34,circumferentially distributed at 120° from one another about the axis ofthe core itself. In greater detail the locking levers 34 are located inrespective housings 35 formed in the cylindrical portion 32a of the core32, and exhibit each one end 34a oscillatable connected to the coreaccording to an axis parallel to the axis of said core and a second end34b carrying a retention element 36. This retention element 36preferably consists of a cylindrical element made of elastomericmaterial, and is adapted to exert a thrust action inside the couplingopening 9a of the pancake 9 so as to fix the positioning of said pancakeon its support hub 10.

Each lever 34 is submitted to the action of spring means tending to urgeit towards the middle of the core 32. This spring means preferablyconsists of compression springs 37 each acting between one of saidlevers and a locator wall 35a formed Within the corresponding housing35.

The support hub 10 further comprises an actuator collar 38 coaxiallyslidable relative to the core 32 and having at least threecircumferential projections distributed at 120° from one another, eachof one of the locking levers 34. In greater detail said projections arepreferably comprised of balls 39 rotatably accommodated within throughholes 40 radially formed in said actuator collar. The balls 39 areenclosed between an annular element 41 coaxially fitted into the core 32and an inclined surface 42 forming said front edge of the correspondinglocking lever 34. In this manner the balls 39 can be driven in axialmovement along with the actuator collar 38 so as to cause, by acting onthe respective inclined surfaces 42, the moving away of levers 34 fromthe axis of hub 10, against the action of the compression springs 37.

The actuator collar 38 is slidably engaged within a guide collar 43fastened to the core 32 in coaxial relation therewith and exhibiting oneor more longitudinal elongated holes 44 slidably engaging at least onepeg 45 radially projecting from the actuator 38 so as to prevent theactuator collar from rotating relative to the core 32. Preferably theguide collar 43 is fastened to the core 32 by means of threaded elements46 extending through curved slots 47 formed at the front of the guidecollar itself. Therefore the guide collar can be secured to the core 32at different angular positionings corresponding to different angularpositionings of collar 38 and consequently of balls 39. In this way itis advantageously possible to modify the distance between the balls 39and the first ends 34a of the locking levers 34 in order to adjust,depending upon the diameter of the coupling opening 9a in the pancakes9, the displacement degree imparted to the levers as a result of theaxial movement of the actuator collar 38.

As above said with reference to the drive shank 27 and the second guidesleeve 26 of the storage unit 14, also the actuator collar 38 and guidecollar 43 are provided with circumferential grooves can be engaged, aswill be clearer in the following, by drive means 73 for setting theactuator collar itself in axial motion.

As viewed from FIGS. 1, 2 and 3, apparatus 1 further comprises amanipulation unit 48 provided with a main carriage 49 slidably mountedon guide bars 50 extending horizontally on top of the cassette loadingmachine 2. The main carriage 49 is movable in a direction at rightangles to the axes of hubs 10 upon command of a threaded rod 51 parallelto the guide bars 50 and operable in rotation by a driving motor 52controlled by a conventional encoder 53. The encoder 53 is incommunication with an electronic control box (neither shown nordescribed in detail as it can be accomplished following different modesknown to those skilled in the art) on which the whole operatingmanagement of the cassette loading machine 2 relies.

Associated with the main carriage 49 is a discharge module 54 and asupply module 55 which are substantially identical and are respectivelydesigned to remove an out of tape pancake 9 from the respective supporthub 10 and to pick up a new pancake 9 filled with use tape 8 from thestorage unit 14 and engage it on the hub. It is to be noted that theabove operations can be also performed by a single module but in thatcase the time involved for the pancake replacement will be greater.

As more clearly shown in FIGS. 2 and 3, each discharge module 54 andsupply module 55 comprises a support arm 56 extending verticallydownwardly from the main carried 49. The arm 56 is connected to the maincarriage 49 by a pair of guide members 57 and is movable parallelly tothe axes of the support hubs 10 through a fluid-operated drive actuator58 fastened to the main carriage, in order to be brought from a restcondition in which it is spaced apart from the front wall 11 of theloading machine 2 to a working position in which it is located close tothe front wall itself.

Connected to the lower end of each of the support arms 56 is a graspingrelease member 59 which, as best clarified in the following, as a resultof the movement of the main carriage 49 and the respective support arm56, can be operatively engaged with the support hub 10 and the storageunit 14 in order to pick up and lay down the new pancakes 9.

Referring particularly to FIGS. 9 and 10, each of the grasping andrelease members 59 comprises a support collar 60 fastened to the supportarm 56 in coaxial relation with an access opening exhibited by thesupport arm itself. The support collar 60 is adapted to come intocoaxial engagement, as diagrammatically shown in dotted lines in FIGS.5, 8 and 10, with the support hub 10 and the storage unit 14 when thecorresponding support arm 56 is brought to its working position.

The support collar 60 has a front edge 60a facing the front wall 11 ofthe cassette loading machine 2. This front edge 60a is designed to offera bearing seat for the individual pancakes 9 taken from the storage unit14 and removed from the support hub 10, as shown in FIG. 10.

Oscillatably connected to the support collar 60 are at least threegripping levers 62, circumferentially distributed at 120° from oneanother relative to the axis of the collar itself. More particularly,each gripping lever 62 is oscillatably linked to the inner part of aguide block 63 extending parallelly to the axis of the support collar 60and fixedly engaged through one or more threaded members 64, in acorresponding seat 63a formed within the collar 60 itself. In additioneach gripping lever 62 has one end 62a projecting forwardly from thesupport collar 60 so as to be fitted, as more clearly shown in thefollowing, into the coupling opening 9a of the pancake 9 which must bepicked up from the storage station 14 or from the support hub 10 as wellas a second end 62b projecting outwardly from the guide block 63 andsubmitted to the action of a compression spring 65 acting between thelever itself and a grub screw 66 operatively engaged through the supportcollar 60. Preferably, the first end 62a of each gripping lever 62 isconfined between two centering projections 67 exhibited by the guideblock 63 and protruding from the front edge 60a of collar 60.

Coaxially housed within the support collar 60 is an actuator ring 68rotatably engaged by at least three guide rollers connected to thesupport arm 56 and distributed circumferentially around the accessopening 61. The actuator ring 68 is operable in rotation according to apredetermined angle upon command of a fluid-operated cylinder 70 securedto the arm 56 and acting on a plate 71 radially projecting from saidactuator ring, through a slot 71a (FIG. 2) formed in the support collar60. The actuator ring 68 is also provided with at least threeprojections 71, preferably consisting of thrust rollers 72 rotatablyengaged to the ring and distributed at 120° from one another. Saidthrust rollers 72 are intended to act on the second ends 62b of thegripping levers 62 for simultaneously moving the latter, against theaction of the return springs 65, from a gripping condition in which, asshown in dotted lines in FIG. 10, the first ends 62a of the levers 62are radially, spaced apart from the axis of the support collar 60 to arelease condition in which said first ends are moved close to the axisof the support collar, as shown in the accompanying figures.

Still in accordance with the present invention, also associated witheach grasping and release member 59 is drive means 73 designed toselectively act on the drive shank 27 of the storage unit 14 and/or theactuator collar 38 of the individual support hubs 10 causing the axialmovement of said shank and/or collar in order to carry out theengagement and disengagement of the pancakes 9.

Referring to FIGS. 9 and 10, the drive means 73 comprises a hookingelement 74 provided with two faced hooking portions 74a. The hookingelement 74 is slidably engaged to a guide block 75 and is movableparallelly to the axis of the support collar 60, upon command of anaxial-movement actuator 76 secured to the guide block itself.

The guide block 75 is secured to a plate-like element 78 engaged on apair of guide members 78a fastened to the inside of the arm 56.Preferably the plate-like element 78 is provided with a shaped opening79 having an insertion portions 79a larger in width than the diametricalsize of the second guide sleeve 26 belonging to the storage unit 14, aswell as of the guide collar 43 belonging to the individual support hubs10. Aligned with the insertion portion 79a parallelly to the movement ofthe platelike element 76 is a fitting portion 79b smaller in width thanthe insertion portion 79a and adapted to operatively engage in thecircumferential grooves 81, 85 formed on the second guide sleeve 26 andthe guide collar 43 respectively.

A radial-movement actuator 77 secured to the support arm 56 acts on theplate-like element 78 for radially moving it relative to the axis of thesupport collar 60 together with the hooking element 74. Morespecifically, following the operation of the radial-movement actuator77, the hooking element 74 is moved from a rest position in which it isradially spaced apart from the axis of the support collar 60 to anoperating position in which it is in coaxial alignment with the axis ofthe support collar. At the same time the plate-like element 78 is movedfrom a rest position in which the insertion portion 79a of the shapedopening 79 is in coaxial alignment with the axis of the support collar60, to an operating position in which the fitting portion 79b of saidshaped opening is coaxially aligned with the axis of the collar itself.

Operation of the apparatus according to the invention described abovemainly as regards structure, is as follows.

During the normal running of the cassette loading machine 2, themanipulating unit 48 is positioned in front of the storage unit 14 inorder to pick up one of the pancakes 9 filled with use tape 8 by meansof the supply module 55. In greater detail, for the purpose the graspingand release member 59 associated with the supply module 55 is providedto be coaxially aligned with the guide sleeves 19, 26 of the storageunit 14, due to the movement of the main carriage 49 on the guide bars50.

Upon command of the fluid-operated actuator 70, the actuator ring 68 isrotated through an angle so that the thrust rollers 72 carried by itmove the gripping levers 62 to the release position.

Subsequently, the support arm 56 belonging to the supply module 55 isbrought to the operating position so that the grasping and releasemember 59 is coaxially engaged onto the second guide sleeve 26, bringingthe front edge 60a of the support collar 60 to a short distance from oneof the pancakes 9 mounted on the first guide sleeve 19. During this stepthe drive shank 27 and the second guide sleeve 26 are introduced intothe insertion portion 79a of the shaped opening 70 exhibited by theplate-like element 78, so that the circumferential grooves 80, 81 of theshank and the sleeve are disposed in radial alignment relative to thehooking portions 74a of the hooking element 74 and the plate-likeelement 78. Simultaneously, the centering projections 67 of the guideblocks 63 enter corresponding cavities 82 suitably arranged on therelease collar 25 and on the first guide sleeve 19, at radially innerpositions relative to the circumferential edges of the coupling openings9a of the pancakes 9, so as to make the gripping levers 62 ready for theengagement of one of the pancakes.

At this point the radial-movement actuator 77 is driven in movement andit causes the shifting of the hooking element 74 and the membersconnected thereto from the rest position to the operating position.Under this situation the hooking portions 74a of the hooking element 74enter the circumferential groove 80 offered by the drive shank 27belonging to the storage unit 14.

Simultaneously also the plate-like element 78 is brought from the restposition to the operating position, so that the edges of the fittingportion 79b come into engagement with the circumferential groove 81exhibited by the second guide sleeve 26 of the storage unit 14.

The axial-movement actuator 76 is then operated and through the hookingelement 74 it axially urges the drive shank 27 towards the inside of thesecond guide sleeve 26, overcoming the resistance of the return spring28. Under this situation the reaction of the spring 28 is advantageouslydischarged onto the second guide sleeve 26 through the plate-likeelement 78, locked in the circumferential groove 81, so that undesiredbending moments are not transmitted to the guide bars 50 of the maincarriage 49, through the support arm 56.

By axial movement of the drive shank 27, the angular rotation of collar25 is achieved as a result of the peg 29 sliding in the helical groove31, so that the pawls 24 are brought into alignment with the guideelements 20. Under this situation one of the pancakes 9 being pushed bythe preload spring 21, is allowed to leave the first guide collar 19 asfar as it abuts the front edge 60a of the support collar 60.

As the deactivation of the axial-movement actuator 76 occurs, the driveshank 27 is again urged outwardly of the second drive collar 26 upon theaction of the return spring 28. Thus the pancake 9, disengaged from thefirst guide sleeve 19 and the guide elements 20 mounted thereon, isdriven in angular rotation along with the pawls 24.

Now the fluid-operated cylinder 70 is deactivated and the return springs65 can therefore bring the gripping levers 62 back to their grippingposition so that they will be able to hook the pancake 9 at the edges ofthe coupling opening 9a.

Then the radial-movement actuator 77 brings the plate-like element 78and as a result the hooking element 74 back to the rest position, inorder to enable the subsequent return of the support arm 56 to therespective rest position upon command of the actuator 58. Said situationremains unchanged as far as an out of tape pancake 9 mounted on thedifferent loading modules 4 is detected.

Following said detection the manipulating unit 48, through the movementof the main carriage 49 along the guide bars 50, is brought in front ofthe loading module 4 the pancake of which needs to be replaced. Duringthis step the grasping and release member 59 is brought into alignmentwith the support hub 10 carrying the pancake 9 to be replaced and, inthe same manner as previously described with reference to the supplymodule 55, the fluid-operated cylinder 70 is activated so that thegripping levers 62 can take the release position. Then the dischargemodule 54 is driven and it moves close to the front wall 11 of theloading machine 2 so that the support collar 60 is coaxially engagedonto the guide collar 43 and the actuator collar 38 of the hub 10.Simultaneously, the centering projections 67 and the front ends 62 ofthe gripping levers 62 are fitted into respective notches 83 formed atthe front of the core 32, in the same manner as previously describedwith reference to the storage unit 14. The exact positioning of notches83 so as to bring about the easy engagement of the centering projections67 is ensured by control means such as an encoder or the like,associated with each of the motors 33 controlling the rotation of thesupport hubs 10.

Yet in the same manner as previously described, when the grasping andrelease member 59 nears the hub 10, the actuator collar 38 and guidecollar 43 enter the insertion portion 79a of the shape opening 79 formedon the plate-like element 76.

At this point the radial-movement actuator 77 is activated so as tocause the hooking element 74 to engage with the circumferential groove84 formed in the actuator collar 38, while the edges of the fittingportion 79b of the opening 79 come into engagement with thecircumferential groove 85 exhibited by the guide collar 43 (FIG. 10).Then the axial-movement actuator 76 is set in motion and it causes theaxial displacement of the actuator collar 38 away from the hub 10. Inthis situation the balls 39 previously located between the annularelement 41 and the inner cylindrical surface 42a of the locking levers34, tend to move away from the inclined surface 42 of the respectivelocking levers 34, which will cause the levers themselves to move closeto the axis of the hub 10 and, as a result, the disengagement of thepancake 9 from the retention member 36.

As the fluid-operated cylinder 70 is deactivated, the gripping levers 62are brought to a gripping position so that the pancake 9 is held againstthe support collar 60.

Then following the displacement of the support arm 56 apart from thefront wall 11 of the loading machine 2, the pancake 9 is removed fromthe hub 10 after the hooking element 74 and plate-like element 76 havebeen brought back to their rest position upon the action of theradial-movement actuator 77.

By a further movement of the main carriage 49, the hub 10 is broughtinto alignment with the grasping and release member 59 of the supplymodule 55 the gripping levers 62 of which engage a pancake 9 filled withuse tape 8 previously picked up from the storage unit 14. Then thesupply arm 56 of the supply module 55 is moved close to the front wall11 so that it operatively engages the grasping and release member 59onto the support hub 10, in the same manner as previously said. Theengagement of the hooking element 74 into the circumferential groove 84of the actuator collar 38 is carried out through the radial actuator 77,and the fitting portion 79b of the shaped groove 79 also engages Withthe circumferential groove 85 of the guide collar 43.

Then the axial-movement actuator 76 is operated and it will urge theactuator collar 38 into the guide collar 43, causing the locking levers34 to move apart from the axis of hub 10, upon the action of balls 39.As a result the pancake 9 will be engaged by the retention elements 36.Then, through the action of the fluid-operated actuator 70, the grippinglevers 62 will be released from the coupling opening 9a of the pancake9.

Finally the radial-movement actuator 77 will bring the hooking element74 and plate-like element 78 to the rest position, to enable the supportarm 56 to move apart from the front wall 11.

In this manner, the new pancake 9 filled with use tape 8 will becorrectly engaged on the support hub 10, whereas the empty dischargedpancake 9 is still held by the grasping and release member 59 belongingto the discharge module 54. This empty pancake will be disengaged fromthe grasping and release member 59 and will drop down to a receptorvessel 86 when the manipulating unit 48 has come back to the storageunit 14 for the purpose of picking up a new pancake 9 filled with usetape.

The disengagement operation is advantageously carried out by threethrust pins 60b elastically housed within the support collar 60.

In the embodiment shown, the manipulating unit 48 is also provided to beassociated with a setup module, generally referenced by 87, enabling theengagement in a predetermined path of the end of the use tape 8 woundonto the new pancake 9 carried by hub 10, between the different membersof the corresponding loading module 4, before the manipulating unititself has come back to the position facing the storage station 14. Moreparticularly, this setup module, is described in detail in a PatentApplications filed on the same date in the name of the same Applicantincluding U.S. Pat. application Ser. No. 07/585,395 now U.S. Pat. No.5,125,589 entitled Tape Threading Apparatus which is incorporated hereinby reference, first causes the engagement of the use tape 8 into thecontrol unit 88 adapted to make the motor 33 run in timed relationshipwith the motor or motors carrying the winding of the use tape 8 into thecassette 3 being loaded. Then the use tape 8 is passed over a countingwheel 89 designed to detect the amount of use tape which is graduallywound onto each cassette hub and it is subsequently laid on one or moreguide blocks 90 facing the loading station 5.

The present invention attains the intended purposes.

By virtue of the apparatus in reference it is in fact possible to carryout a completely automatic replacement of the pancakes mounted on one ormore support hubs in a cassette loading machine, without any manualintervention by the operator being needed.

It will be understood that while the apparatus has been described withreference to a loading machine provided with several loading modules, itcan also be associated with loading machines having a single loadingstation.

Although the present invention has been described with reference to aspecific embodiment, neither the exact described operation, nor thespecific structure mentioned should be construed as limiting since thedisclosed embodiment is merely illustrative of the invention. One ofskill in the art may alter the described embodiment without departingfrom the spirit or scope of the invention.

What is claimed is:
 1. An automated apparatus for supplying magnetictape reels to cassette loading machines, comprising:at least onerotatable support hub capable of engaging a magnetic tape reel; reelstorage means comprising: reel support means capable of supporting, on acentral support shaft having at lease one free end, a plurality of reelsof magnetic tape for mounting on said support hub, and reel biasingmeans connected to said storage unit for biasing said plurality of reelstoward a free end of said central support shaft; a main carriageslidably movable in relation to a loading machine and said storage meanswherein said main carriage has at least one support arm extendingtherefrom, and wherein said support arm is movable relative to saidsupport hub from a rest position in which it is spaced apart from afront wall of the loading machine to a working position in which it islocated close to said front wall; and at least one grasping and releasemember connected to said support arm capable of engaging said supporthub and said storage means in order to remove an empty tape reel fromsaid support hub, pick up a new tape reel from said storage means andfit said new tape reel on said support hub in place of the empty reel.2. The apparatus as claimed in claim 1, wherein said main carriage isslidably movable on guide bars extending horizontally on top of acassette loading machine by a rotatable threaded rod driven by a motor.3. The apparatus as claimed in claim 1, wherein said central supportshaft has only one free end.
 4. The apparatus as claimed in claim 3,wherein said central support shaft is connected to a frame in cantileverfashion.
 5. The apparatus as claimed in claim 1, comprising a pluralityof grasping and release members each capable of engaging said supporthub and said storage means.
 6. The apparatus as claimed in claim 1,comprising a plurality of support hubs.
 7. The apparatus as claimed inclaim 6, comprising a plurality of grasping and release members eachcapable of selectively engaging each said support hub.
 8. The apparatusas claimed in claim 1, wherein said reel support means is selectivelyremovable to permit its replacement with other reel support meanscarrying additional supplies of reels of magnetic tape.
 9. An automatedapparatus for supplying magnetic tape reels to cassette loading machinescomprising:at least one rotatable support hub, operatively connected toa loading machine, capable of engaging a reel of magnetic tape; astorage unit for storing a plurality of reels of magnetic tape formounting on said support hub, wherein said storage unit comprises aremovable magazine for releasably holding the plurality of reels ofmagnetic tape stored in said storage unit; and a main carriage, movablein relation to a loading machine and said storage unit, having at leastone grasping and release member operatively connected thereto andcapable of: engaging said support hub to remove an empty tape reel;engaging said storage unit to pick up a new tape reel; and engaging saidsupport hub to fit a new tape reel thereon.
 10. An apparatus accordingto claim 9 wherein said removable magazine comprises:a guide sleevesupported in cantilever fashion thereon for engaging said filled reelsthrough a central coupling opening; at least one guide element extendingalong said guide sleeve corresponding to any one of a plurality ofrecesses associated with the central coupling opening of said filledreels, wherein said guide element prevents said filled reels fromrotating.
 11. A method of supplying magnetic tape reels to a cassetteloading machine comprising the steps of:removably mounting a pluralityof filled reels of tape on a magazine; mounting said magazine on astorage unit; removing a filled reel of tape from said storage unit witha movable support arm; transporting said filled reel of tape, with saidsupport arm, to a rotatable support hub connected to a tape loadingmachine; mounting said filled reel of tape onto said support hub;removing said magazine from said storage unit when at leastsubstantially all of said filled reels of tape have been removed fromsaid storage unit; and replacing said magazine with another magazinehaving plurality of filled reels of tape mounted thereon.
 12. A methodaccording to claim 11 comprising the additional step of removing anempty reel from said support hub.
 13. An automated apparatus forsupplying magnetic tape reels to cassette loading machines comprising:atleast one rotatable support hub capable of engaging a magnetic tape reelcomprising: a core rotatable by a motor; and a plurality of lockinglevers capable of exerting a force to fix the position of a reel on saidsupport hub; a main carriage slidably movable in relation to a loadingmachine and said storage unit having at least one support arm extendingtherefrom, wherein said support arm is movable relative to said supporthub from a rest position in which it is spaced apart from a front wallof the loading machine to a working position in which it is locatedcloser to said front wall; and at least one grasping and release memberconnected to said support arm capable of engaging said support hub andsaid storage unit in order to remove an empty tape reel from saidsupport hub, pick up a new tape reel from said storage unit and fix saidnew tape reel on said support hub in place of the empty reel.